Global PV Power Stations: The Technological Rivalry Between Crystalline Silicon And Thin-Film Paths

Aug 06, 2025 Leave a message

On the technological map of photovoltaic power plants, different countries and enterprises have formed distinctive technological routes based on their resource endowments and industrial advantages. From the dominant crystalline silicon technology in the market, to the differentiated competition of thin-film photovoltaics, and to the cutting-edge exploration of emerging technologies, this decades long "battle of the road" has not only driven continuous breakthroughs in photovoltaic efficiency, but also shaped the global distribution of the photovoltaic industry, allowing photovoltaic power plants to shine with unique value in different scenarios. ​

 


1    Crystal silicon technology: the absolute mainstream of global photovoltaics


Crystalline silicon photovoltaics, with its maturity and cost-effectiveness, occupy over 90% of the global market share in photovoltaic power plants, and are further divided into two major branches: monocrystalline silicon and polycrystalline silicon. China is a leader in monocrystalline silicon technology, which has improved the efficiency of monocrystalline silicon cells to 26.1% and reduced costs to below 0.15 US dollars per watt through technological innovations such as diamond wire cutting and PERC (passivated emitter and back cell). The 1.2GW monocrystalline silicon photovoltaic power station in Changji, Xinjiang, uses 182mm large-sized modules with a cost of only 0.18 yuan per kilowatt hour, which is 12% lower than traditional modules and has become a benchmark for global affordable grid access. ​


Polycrystalline silicon technology maintains a certain share in the European and American markets, with its advantages being simple material preparation and excellent radiation resistance. Although the efficiency of First Solar's polycrystalline silicon modules is slightly lower (19-20%), they perform stably in high-temperature and high radiation desert power plants. The 550MW polycrystalline silicon power plant in Arizona has a power attenuation rate 3 percentage points lower than monocrystalline silicon at 45 ℃. Korean companies have increased the purity of materials to 99.999% through casting polycrystalline silicon technology, resulting in a polycrystalline silicon cell efficiency exceeding 22%, which has gained favor in distributed photovoltaic power plants in Germany. ​


The future of crystalline silicon technology lies in the breakthrough of N-type batteries. China's TOPCon (Tunnel Oxide Passivation Contact) cells, Japan's HJT (Heterojunction) cells, and Europe's IBC (Cross Finger Back Contact) cells are all striving for efficiencies of over 27%. The 100MW TOPCon power station in Hefei, Anhui has increased its power generation by 8% compared to traditional PERC power stations; The HJT demonstration power station in Hokkaido, Japan, maintains a 95% output efficiency even at low temperatures of -20 ℃, providing a new solution for photovoltaic applications in high latitude regions.

 

 

7b88be58b59ea633f6ecc3241afea594

 

 

 

 

 

2    Thin film photovoltaics: a disruptor in differentiated scenarios


Although the market share of thin-film photovoltaics is less than 10%, they are irreplaceable in fields such as BIPV (Building Integrated Photovoltaics) and flexible scenarios, forming an ecosystem complementary to crystalline silicon technology. Cadmium telluride (CdTe) thin films are the mainstream of thin-film photovoltaics. First Solar's CdTe modules in the United States have an efficiency of 22.1% and a production cost of only $0.12 per watt, providing a cost advantage in large-scale ground power plants. The Katherine photovoltaic power station in Australia, using 4.2GW CdTe modules, is the largest thin-film photovoltaic power station in the southern hemisphere. Its weak light response performance is 15% higher than that of crystalline silicon modules, making it particularly suitable for cloudy weather in northern Australia. ​


Copper indium gallium selenide (CIGS) thin films are known for their flexibility. The CIGS flexible component from Meyer Burger in Germany, with a thickness of only 0.3mm, can be bent into a 5cm radius arc and is widely used in mobile scenarios such as RVs and tents. The Arctic research station in Norway covers the top of the research vessel with CIGS film to provide power to the equipment during polar day, and its cold resistance has been verified through testing at -60 ℃. China's Hanergy Group is making efforts in the field of building curtain walls. The BIPV project of a skyscraper in Shanghai uses colored CIGS thin film components, which not only meet the aesthetic needs of architecture, but also achieve an annual power generation of 120000 kWh.


Perovskite thin films are the most anticipated emerging force. The perovskite module developed by Oxford University in the UK has an efficiency of 31.3%, and the raw material cost is only 1/20 of that of crystalline silicon. NEOM Future City in Saudi Arabia plans to build the world's first GW level perovskite solar power station, utilizing abundant local light resources and combining the high-temperature stability of perovskite to reduce the target electricity cost to 0.01 US dollars per kilowatt hour. However, the durability of perovskite still needs to be improved. Outdoor tests in Switzerland have shown that the current lifespan of perovskite components under ultraviolet light is about 2000 hours, which is only 1/5 of that of crystalline silicon. Companies around the world are improving their stability through packaging technology.

 

 

240430163358196764

 

 

 

 

 

3    Emerging Technologies: Cross border Exploration of Photovoltaic Future


The integration of photovoltaics with other technologies has given rise to more imaginative application scenarios. The hybrid system of photovoltaic and solar thermal has been validated at the Andasol power station in Spain. It generates electricity through concentrated photovoltaic (CPV) and uses waste heat for heating, achieving a comprehensive energy utilization efficiency of 80%, which is 50% higher than pure photovoltaic power stations. The Sde Boker Solar Energy Research Center in Israel has developed a photovoltaic+seawater desalination system that can produce 1.5 liters of fresh water per kilowatt hour of electricity, which has strategic value in the Middle East desert region. ​


Space photovoltaics is the ultimate technological dream. NASA's "Solar Power Satellite" program attempts to deploy photovoltaic power plants in Earth orbit, transmitting electricity back to the ground through microwaves with efficiency unaffected by day, night, and weather. Japan's JAXA has completed the testing of a 10kW space photovoltaic prototype and plans to build a megawatt level demonstration system by 2030. China's "Tiangong" space station is also equipped with flexible photovoltaic modules, with a power generation efficiency of 30%, accumulating technical experience for space photovoltaics. ​


The "diverse coexistence" of global photovoltaic technology is essentially a reflection of the needs of different scenarios. Crystalline silicon technology seeks a balance between efficiency and cost, thin film technology explores boundaries in special scenarios, and emerging technologies point to future possibilities. This technology competition without an "ultimate answer" is transforming photovoltaic power plants from a single power generation device to energy infrastructure deeply integrated with buildings, transportation, and space, accelerating the pace of global energy transformation.

 

Send Inquiry

whatsapp

Phone

E-mail

Inquiry